Conveyor Belt

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Our products cover Auto Transmission belts such as cogged V-belts, Ribbed V-belts, timing belts, Industrial transmission belts such as REL&REP belts, etc.

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Definition of Conveyor Belt

A conveyor belt is the carrying medium of a belt conveyor system (often shortened to a belt conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with a closed loop of carrying medium—the conveyor belt—that rotates about them. It is powered by an electric motor and supported by a metal plate bed or rollers upon which the conveyor belt rests. The pulley that powers a conveyor belt is referred to as the drive pulley and has an unpowered idler pulley.

How Do Conveyor Belts Work

Conveyor belts resemble a band or loop of rollers connected to rotors powered by a motor. The belts can be as narrow as one inch (25 mm) or as wide as five feet (1.5 m), with plastic modular belts as wide as ten feet (3 m). Conveyor belts are made of highly durable and sturdy materials, much like heavy-duty machinery. The design of the belt provides structure and traction for the movement of goods and materials.
Conveyor Belt Motors
The motor on a conveyor belt turns the pulleys that move the conveyor belt. A sufficient amount of friction between the belt and the pulleys will adhere the belt to the pulleys. The force of the conveyor motor rotates a drive pulley that moves the conveyor belt.
Conveyor Belt Pulleys
Pulleys are positioned at either end of the conveyor belt and near the drive motor. The drive pulley drives the conveyor belt and has external bearings driven by a motor and reducer. Pulleys are crowned with lagging to reduce belt slippage. Return, idler, or tail pulleys redirect the conveyor belt back to the drive pulley, have internal bearings, and are located at the end of the conveyor bed or at both ends of the conveyor with a center drive. The purpose of tail pulleys is to provide tension in the conveyor belt.
Conveyor Belt Rollers
A conveyor belt is supported by a dead plate in the conveyor's frame. Rollers are used outside and underneath the conveyor to support the belt as it returns to the infeed. The center of the shaft of the rollers has a spring-retained axle used to install and remove it.
Conveyor Belt
There are endless types, sizes, shapes, angles, and materials for conveyor belts. In a conveying system, the design and type of conveyor belt determine how it functions, and it is fabricated to carry materials and products from one location to another.

Advantages of Conveyor Belts

Belt Conveyors can Handle a Wide Variety of Materials
These materials range from very fine, e.g., cement to course, e.g., coal from mining sites. The belt conveyor is suitable as it does not cause any degradation of the products being moved.

The Belt Changes in Elevation
It can be configured in different ways such that it can fit almost any application. It can move materials across levels, horizontally, or in an inclined position. Some can also transport the load in a horizontal position to a certain point; then it is elevated the rest of the way.

Reclaim Bulk Materials
Radial stackers are usually available in a processing plant to create large loads of materials. Some conveyor systems have reclaiming belts under the loads to carry the materials to the processing plant.

Covers a Long Distance
Conveyor belts are very convenient as they cover a long path; thus, there is no need to worry about goods transportation, especially those that are bulky.

Low Power Consumption
Less power is required to operate the belt system, unlike other types of conveyors. When carrying bulk materials or loads to the top, they remain static. Due to this, less energy needed to move.

Fully Automated
The materials are usually loaded automatically, and therefore less manual support and monitoring are required. It also ensures that no breakage or loss of materials is experienced when handling. A lot of work is done in a short period; hence saving time and productivity and responsiveness are increased.

Availability of Free Space
Conveyor belts help to manufacture plants to have free space. Less congestion is witnessed as goods move quite fast from one point to another and also the number of manual workers is limited. The plants are, therefore, able to put up new lines or even implement new processes within the industries.

Modularity and Versatility
Conveyor belts are flexible when it comes to changing, reducing, or increasing equipment as the manufacturing plant changes. Some companies are, at times, forced to change their goods according to the market, and therefore, adaptability to different products is vital.

Types of Conveyor Belts

Roller Bed Conveyor Belt
The surface of a roller bed conveyor belt consists of a set of rollers chosen to meet the needs of production requirements, such as speed, weight, and the type of products being moved. The length of a roller bed conveyor belt determines the number of rollers required. Roller bed conveyors are ideal for conditions needing increased weight capacity. The roller bed design minimizes the amount of friction transferred to the belt, allowing for smooth product movement.

Flat Belt Conveyor Belt
A flat belt conveyor belt uses a series of pulleys to move materials and supplies. Its belt is made of natural or synthetic materials; this makes it versatile and adaptable to varying conditions and applications. In some instances, a flat belt conveyor belt has a center drive and nose bars.

Modular Conveyor Belt
A modular belt conveyor consists of interlocked pieces made of hard plastic with segments that can be easily removed and replaced. The design of modular belt conveyors makes them easier to clean, and the material is resistant to sharp and abrasive substances. Modular belt conveyors come in varying configurations and use a single belt to go around corners, in a straight line, and up and down declines.

Cleated Conveyor Belt
Cleated belt conveyors have sections, pockets, or dividers that secure products when the belt declines or inclines. The cleats can be equally or unequally spaced and come in different styles and shapes, depending on the product and the design of the belt.
Inverted Capital T – An inverted T cleat stands perpendicular to the belt and provides support for delicate and fragile materials.
Forward Leaning Capital L – A leaning capital L has a wide base that can be curved to scoop up granular materials. The design of the capital L makes it less resistant to leverage forces.
Inverted V – Inverted V cleats are two inches or less to create a trough-like effect and are used for heavy, abrasive, and large bulk materials.

Curved Conveyor Belt
The curves in conveyor belts are used to carry products around corners, make transfers, and make efficient use of floor space. Curved conveyor belts can make "U" turns to face the direction from which they came. They are made with flat belts and can turn at 45°, 90°, 135°, and 180° angles.

Incline Conveyor Belt
There are several varieties of incline conveyor belts, with some having a rough, uneven surface while others have cleats to hold materials and prevent them from slipping or falling back. The underside of the belt has an even surface to allow the belt to glide smoothly along the bed. Modular conveyor belts can be used for this purpose. Cleats may be included for increased slippage prevention, depending on the moving material.

Decline Conveyor Belt
The purpose of a decline conveyor belt is to move products or materials down or change its height. As with the incline version of conveyor belts, a decline conveyor belt has a rough surface or cleats to prevent materials from slipping or falling. Decline conveyor belts are a continuous operating conveyor system with an articulated frame with a section that is pivoted or placed downward to accommodate the downward movement of products from an upper location.

Filter Conveyor Belt
Filter conveyor belts drain excess liquid from components or filter out toxins and contaminants. They are constructed with lateral grooves and holes in the center of the belt. Drainage holes are in a fabric-free zone down the center of the belt or sealed to prevent the liquid from soaking into the belt fabric. Much like a sidewall conveyor belt, filter conveyor belts can have sidewalls to prevent liquids and fluids from spilling over the sides of the belt. They are made of heated polyester, polypropylene, polyolefin, or stainless steel mesh for dewatering applications.

Timing Conveyor Belt
Timing conveyor belts are used for precision indexing and product placement. They are ideal for the positive placement of products regardless of the size of the product. Timing belt conveyors have a timing pulley and idler pulley with the timing belt looped around them. The teeth of the timing belt match the teeth of the pulleys with a support structure, conveyor frame, and support belt to hold the pulleys in place. Precision conveying and accurate placement of products differentiate timing belt conveyors from conveyor belts in general. Timing belt conveyors can have different spacing between their teeth, which can be rounded or trapezoidal.

Sandwich Conveyor Belt
A sandwich conveyor belt has two face-to-face belts, with one belt on top of the other to firmly hold materials. They have a rotating wheel for adjusting the pressure and gap between the belts. The materials to be moved are sandwiched between the two conveyor belts and hugged by the belts. The upper belt is not motorized and is moved by the force of the lower belt.

Anti-Static Conveyor Belt
Electrostatic charge on a conveyor belt can be created by friction between the belt and the bed, the movement of the conveyed product, or ionization in the air. In most cases, the static current is of low intensity but can cause problems if materials stick to the belt. Though the charge is very low, it may cause sparks, leading to hazardous conditions. Various devices can be installed on conveyor belt systems to dissipate and eliminate static charges. For example, anti-static belts might use carbon particles to make the belt anti-static or static-dissipative fabrics.

Applications of Conveyor Belts

The uses for conveyor belts range from small conveyors used to move jewelry and precious stones to outdoor conveyors configured to move rocks, coal, and ore. The various uses of conveyor belts can be broken into general and bulk material handling, food processing, and manufacturing and assembly operations.

01/

Bulk Material Handling
Bulk conveyor belts are used to move a wide variety of products and raw materials, including sugar, oats, cereal, fruit, flour, screws, nut fasteners, and food nuts. They quickly and efficiently load and unload cement, sand, and gravel. In mining, coal, minerals, rocks, and stones are moved from open and closed pit mining operations. The varying lengths of conveyor belts make it possible to remove minerals and refuse.

02/

Ship Loading and Unloading
Mobility is a crucial factor regarding the loading and unloading of ships. In the loading process, a belt conveying system unloads trucks and moves materials into the hold of a ship. For unloading, the process is reversed, and materials are moved from the ship and conveyed to trucks. Due to the unique nature of shipping and the different types of ships, loading and unloading belt conveyors are able to adjust to the height of the ship by telescoping.

03/

Luggage Transport
Belt conveyors are a necessary part of all airport operations in order to provide fast and efficient movement of packages, cargo, and luggage. For a belt conveying system to be successfully integrated into airport material handling, it must be able to meet the needs of all other handling and checking systems.
The specifications for airport belt conveyor systems include reliability, silent operation, appealing appearance, safety, and ease of maintenance. Every airport belt conveyor system is tailored to meet the specific requirements of the airport's layout, including angles, flow rate, and one- or two-way operation.

04/

Line Automated Assembly
Assembly operations have a series of conveyors that are custom-designed to fit the needs of the operation. As more and more assembly operations are using robotics and automated processes, belt conveying systems are being rapidly developed to meet the many computerized innovations and operational demands.
The varieties of belt conveyors used for automated assembly lines include chain, slider, hinged, plastic belt, and pallet. The increasing demand for rapid and efficient material movement has necessitated the creation of new and unique belt conveyor configurations.

05/

Parts Belt Conveyors
Parts belt conveyors can move and transport any type of part regardless of size or design, including hot, oily, and pressed parts from forging machines that need to be loaded in hoppers, storage units, and drums. Piano hinges are used due to their durability, strength, and rigidity. In addition, the weight and density of the part loads necessitate that the belt is made of shock- and impact-resistant materials, with sidewalls to prevent part spillage.

06/

Excavation Belt Conveyors
Excavation belt conveyors are designed to move earth and materials through small enclosed spaces such as windows, doors, and vents. Belt buckets are designed to handle loads of varying weights and have a high load capacity. Though excavation belt conveyors are capable of handling heavy loads, they can be easily maneuvered and positioned by two or three workers.

Materials for Making Conveyor Belts

Regardless of the material used to produce a conveyor belt, all types are designed to move products, materials, supplies, and components efficiently and smoothly from one point to another. The type of product determines the type of conveyor belt and is the guiding aspect of conveyor belt selection. Though there is a long list of materials used to make conveyor belts, all varieties fall into five categories: metal, plastic, rubber, fabric, and leather. There are subgroups and variations within each category.

Plastic Modular Conveyor Belts

Plastic conveyor belts are lightweight and temperature-resistant belts made of thermoplastics such as polyurethane, polyester, polyvinyl chloride, silicone, and polyethylene. To allow for bending, curving, and incline or decline motion, plastic conveyor belts have interlocking segments that give them the flexibility to move in any direction. Interlocked plastic conveyor belts are an alternative to metal and fabric belts.

Metal Conveyor Belts

Woven metal or plate conveyor belts are extremely strong, durable, rigid, and flat. Solid metal conveyor belts maintain their shape during their lifetime, while woven and linked conveyor belts will stretch and deform over time. Metal conveyor belts run in straight lines without curves, turns, or variations in their path. They are made from stainless steel, aluminum, or carbon steel and have exceptional longevity.

Rubber Conveyor Belts

Rubber has been a conveyor belt material for many years and is one of the more durable choices due to its abrasion resistance. The types of rubber used for conveyor belts include neoprene, nitrile, and styrene butadiene, all of which are reinforced with cloth fabric. The durability of rubber makes it ideal for harsh conditions where abrasion resistance and impact absorption are necessary. The cloth reinforcement prevents the rubber from stretching and deforming.

Fabric Conveyor Belts

Fabric conveyor belts are a cost-effective choice for short conveying systems with lower capacity. The belt is made of several layers of synthetic fabrics that are specially treated to prevent elongation and have lengthwise polyester threads with crosswise polyamide threads. The combination of the two thread patterns provides an exceptional tensile strength-to-weight ratio, flexibility, and resistance to impact and chemicals. The top covers for conveyor belts are made of polyurethane (PU), polyvinyl chloride (PVC), and silicone. In addition, rubber cover grades are added to fabric conveyor belts to make the belts resistant to fire, heat, and wear.
The types of fabric conveyor belts are:
● Nylon – Durable, heat resistant, impact resistant, and will not mildew
● Polyester – Has all the features of nylon but is less expensive and operates more quietly
● Kevlar – Flame retardant, impact resistant, made of thick fibers, and runs faster and longer than other fabrics
● Natural – Made of woven cotton and wool

Leather Conveyor Belts

Leather conveyor belts were the earliest form of conveyor belts and are still used today. They are known for their durability, shock resistance, and good gripping. For modern conveyor belts, leather is used for custom and hybrid conveying systems. As with all conveyor belts, leather belts come in various widths and thicknesses. They can be reinforced with various forms of material and coated to enhance their performance. Leather conveyor belts can perform all of the traditional tasks of a conveyor belt, including incline and decline product movement.

Maintenance Tips for Conveyor Belts

Check for Buildups
As part of the regular checkups you perform on your conveyor belt, you should complete a routine cleanliness check. Carefully look over your entire system from top to bottom, side to side and every way you can think of. Look for buildups of dirt, debris or residue of any kind. Wherever you find these types of buildup, remove them as thoroughly as possible. Debris is a common cause of mistracking. It can cause the belt to become aligned incorrectly, and it can also be responsible for blockages in your system.

Clean Your System Regularly
This process goes hand in hand with checking for buildups. However, if you clean regularly, you reduce the possibility of allowing buildups to happen in the first place. Make a regular habit of cleaning your conveyor system. You'll be more likely to catch issues early on and prevent any problems that would arise as a result of dirt or excess material buildup.

Make Sure the Frame is Square and Level
It's hard for your conveyor to run properly if the entire system is tilted at an unusual angle or thrown out of alignment, which can happen just from the regular motion of the machine as well any number of other factors. It may have even occurred when the system was being readjusted for transporting a different product or material.
It's essential to check regularly to make sure the conveyor frame is squared up neatly and everything is lined up correctly. You can easily confirm by using a standard level and checking to make sure that both sides are even.

Make Sure the End Pulleys Are Even
Pulleys are easy to check at the same time that you're already investigating whether the frame is square. Verify that each pulley in the system is evenly lined up with the conveyor frame. If these pulleys are off, this could lead to bigger problems with the belt slipping and parts wearing down more quickly.

Check That the Belt Is Cut Straight
This feature isn't necessarily something you need to check every time you perform maintenance since looking at it once will get the job done. However, it's still crucial to perform this analysis. While ideally, every belt is cut and formed perfectly, it's not impossible that you may have gotten a defective belt that simply isn't cut straight. If you didn't know about this defect, it could be wreaking all kinds of havoc in your conveyor system through mistracking. To check whether or not your belt is straight, try this. Remove the belt from the conveyor frame and lay it out flat on the floor. If the belt arcs or curves in any way, it isn't straight, and it will need to be replaced.

Keep the Idlers Running Smoothly
The conveyor belt's return idlers can become dirty, frozen or incorrectly aligned over time due to improper installation or natural wear, tear and motion. These parts should be cleaned regularly, and their alignment should be checked. If your idlers freeze or stop working in any way, it could have various ramifications for your system. It could lead to your belt wearing out faster than usual and needing to be replaced, among other possibilities. To avoid this situation, simply check the idlers regularly for any problems, cleaning them as they become dirty and replacing them as they begin to wear out.

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Ultimate FAQ Guide to Conveyor Belts

Q: What are the uses and advantages of the conveyor belt?

A: A conveyor system has a wide variety of uses, such as:

Quickly and reliably transport a large amount of material

Stack materials at the end of a transportation line

Streamline the process to get something from Point A to Point B

Move a product vertically or horizontally with a high degree of flexibility

The advantages of using a conveyor belt system include:

Reduce labor while massively increasing productivity and time efficiency

Protect workers from any injuries caused by carrying heavy loads

Keep the product safe from damage during transportation

Easily transfer a product onto a different route

Enjoy relatively simple maintenance of this durable, long-lasting system

Q: What are the applications of conveyor belt?

A: Conveyor systems are at work across many industries, including air travel, mining, manufacturing, pharmaceuticals, food processing and more.

At an airport, a conveyor belt is the best way to process, sort, load and unload passenger luggage efficiently. The baggage carousel is a practical use of industrial conveyor belts that most people encounter in life — luggage is loaded onto the belt in a secure area and then swiftly delivered to the terminal where the passengers have access. The belt continuously passes through the loading area and circulates back around to the baggage reclaim area for efficient delivery.

For the pharmaceutical industry, conveyor belt systems transport cardboard boxes or palates full of medical supplies before and after packaging and distribution. In manufacturing and mining, enormous amounts of material are transported through tunnels, along roads and up steep slopes on conveyor belts. Durable belting material and good use of support rollers are necessary for conveyor belt systems in these industries.

For food processing, products go through their life cycle on a conveyor belt. Items can be spread, stamped, rolled, glazed, fried, sliced and powdered — all while rolling on the belt. Think of the hours of manpower that would otherwise be spent bringing each food item through every part of that process. With conveyor belts, goods move from start to finish in mass quantities while still retaining a uniform high quality.

Each industry has its own specifications and requirements for the type of conveyor belt they use. From shipyards and power plants to bakeries and ice cream plants, the conveyor belt is the go-to utility because of its simplicity and reliability.

Q: What are the benefits of conveyor belts?

A: Increases Production Speed – Conveyor belts make moving items faster than if people were carrying them by hand, which helps make more products in less time.

Reduces Manual Labor – They cut down on the need for workers to move heavy or bulky items, saving effort and reducing the workforce needed.

Minimizes Handling Risk – Using conveyor belts lowers the chance of accidents and damage to goods that can happen when things are moved around by people.

Easy to Install and Maintain – They are not too hard to set up and don't need a lot of work to keep running, which saves time and money.

Versatile Material Transport – Conveyor belts can carry all sorts of things, whether they're big, small, heavy, or light, making them useful in many different industries.

Q: What is the speed limit of a conveyor belt?

A: Many belt conveyors are low-speed types with belts running in the range of 2–4 m/s that transport materials a short distance, up to 1 km. In contrast, some critical services now rely on conveyors with belt speeds exceeding 5 m/s. Modern technologies enable achieving speeds as high as 10 m/s, 12 m/s or even more.

Q: What controls a conveyor belt?

A: Pulley: This external component controls the belt's movement. The working principle behind this system is that every unit has a minimum of two pulleys. One operates under power, the other is idle. Complex conveyor systems may feature more rotors along the frame.

Q: Which rubber is used in the conveyor belt?

A: General-purpose rubber is the most common type of rubber conveyor belt and is used when special properties are not needed to suit an application. Grade N rubber is of lower quality compared to Grade M. Grade M rubber has greater hardness, is more abrasion-resistant, and is superior in strength when compared to Grade N.

Q: What is the frequency of conveyor belt?

A: The measured values of the frequency of the transverse vibrations of the belt between the idler supports, for these specific settings of the conveyor, were in the approximate ranges from 10 Hz to 12 Hz.

Q: Which motor is in conveyor belt?

A: AC induction motors are ideal for conveyor systems that operate continuously in one direction. For conveyor systems where the load must be held in place or for vertical applications, there are a wide range of AC motors with power-off activated electromagnetic brake.

Q: How long should my belt last?

A: Conveyor belt applications differ so much that belt life can vary from as little as a few weeks to as much as 10 or more years. The product being conveyed and the operating environment can have a major impact on the life of the belt. Conveyor design and maintenance are also significant factors in belt life. There are hundreds of styles of conveyor belts, each designed with unique qualities that make them better suited for the many variables found in different conveying applications.

Q: How do you properly tension a belt when installing?

A: Installation and tracking of conveyor belting are often done by instinct or "feel". The belt is installed and it is tensioned without a specific goal or target. Then, the conveyor system is turned on and tension is adjusted to prevent slippage when the product load is introduced.

Q: If I use a v-guide on my belt will it solve my tracking problems?

A: No, the v-guide is used as an added tool on your conveyor system to assist in steering the belt. The accurate design and build of your system is the key ingredient to your belt tracking properly and the proper crown on the pulleys is crucial.

Q: What is the proper way to store a belt in inventory?

A: To prevent belting material from developing camber (swing), rolls should be stored off the floor in a dry area. They can be suspended on a bar placed through the center of the roll or placed on a pallet or skid to keep the material off the floor. Rolls should NOT be stored on their edges.

Q: Where should we position the take-up pulley when measuring and installing a new belt?

A: When measuring a belt on a conveyor system, the take-up position of the adjustment pulley should be at about 25% of its maximum adjustment.

Q: How to track and troubleshoot conveyor belt?

A: When your belt starts tracking from side to side and experiencing frayed edges, you need to do a little conveyor belt alignment troubleshooting. Conveyor tracking problems can originate from various parts of your system. As soon as your belt starts mistracking, take a look at these potential problems:

Conveyor frame: If your conveyor frame is crooked or slanted, it could be misguiding your belt. Check your framework from all angles to ensure the frame is level and square.

Snub rollers: These rollers create more tension in your belt and make contact with every pulley in the system. Tenison is crucial to tracking, so your snub rollers should align with your frame and apply enough tension to the belt.

Belt cutting: Conveyor belts can be cut incorrectly during manufacturing, making them crooked. No matter how well the rest of your system runs, a crooked belt will cause tracking errors.

Cleanliness: Buildup on the belt and pulleys can cause the belt to sway one way or another. Make sure all parts of your conveyor are clean to ensure a smooth run and prevent failure.

False crowns: Conveyor belts move a variety of items, and sometimes the material can snag or get stuck on a pulley. You can find crowns on the center of your end pulleys that distribute force to each side of the belt and help it stay on track. If a piece of debris gets lodged in another pulley, it can create a fake crown and redistribute weight where you don't need it. Check to see if your pulleys are clear of debris to avoid this.

Q: What are the top causes of conveyor belt slippage?

A: Since tension and balance play massive roles in belt operation and traction, there are a few common causes of belt slippage. Once you're aware of the potential causes, you can keep an eye on problem areas to prevent slippage in the future. Common causes include:

Overweight load.Your conveyor belt can only handle so much weight based on its pulleys and overall size. If you've tried to carry something that's exceedingly heavy, your belt will typically slip off the pulleys instead of operating normally. Make sure the objects you're using on your belt fit the belt's weight range.

Low temperatures.If you're working in colder conditions than usual, it could affect the traction of your conveyor belt. Colder temperatures can reduce the grip between the belt and pulley, causing the belt to slip. If you regularly work in cold environments, choose a belt designed to withstand low temperatures.

Poorly installed lagging. While incorrect belt tension results from a variety of problems, lagging typically fixes those issues. Lagging is applied to the pulleys to improve grip with the belt, but if this lagging is improperly installed, you may still experience slippage. If you're not sure how to install pulley lagging yourself, consult a professional.

Pulley problems. Pulleys are a common source of tension issues. Worn heads or pulleys with buildup can reduce the belt's grip, as can a pulley that's too smooth. The best way to prevent pulley problems is to actively check them for signs of wear.

Q: What are the factors influencing selection of conveyor belt speed?

A: Weight of the material, power consumption, tension force, transfer rate, normal wear and tear, and start/stop times are all factors that can influence conveyor belt speed requirements.

Q: What material are conveyor belts made of?

A: There are different types of conveyor belt materials, such as a solid rubber belt, a solid PVC belt, a mesh belt, a roller belt, and modular belt, to name a few. The type and textile of the belt plays an important role and is one of the main considerations when designing a conveyor system. For example, roller belts are generally used for hand sorting and assembling while mesh belts are used in food processing and operations that handle high temperatures, chemical, and corrosion.

We're well-known as one of the leading conveyor belt manufacturers and suppliers in China. If you're going to buy or wholesale cheap conveyor belt, welcome to get free sample from our factory. All our products are with high quality and competitive price.

Why Choose Us

Please tell me the model of Conveyor belts that you need; we can give you the quotation ASAP.

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